Malvern Panalytical – Particle Characterization – Insitec Range
Robust, Reliable, Real-Time Particle Sizing
Malvern Insitec systems deliver the online continuous particle size analysis needed for efficient, cost-effective monitoring and control of industrial processes. Suitable for the widest variety of process streams from dry powders to hot sticky slurries, sprays and emulsions, whether milligrams of material or hundreds of tonnes per hour. Insitec systems measure particles in the size range 0.1 micron to 2.5 mm.
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Technical Specifications
| Measurement type | Particle size |
| Measurement range | 0.1 to 2500 µm |
|---|---|
| Measurement principle | Laser diffraction |
| Optical model | Mie theory |
| Accuracy | ±2% on Dv(50) |
| Power | 100 / 240 V |
| Enclosure rating | IP65 |
| Operating platforms | 10 bar (g) |
| Operating temperature | 10°C to 70°C |
| Operating Humidity | 35% to 80% |
Available Models
Engineered to withstand the rigors of the process environment, Insitec Dry particle size analyzers use laser diffraction technology to measure particles in the size range 0.1 to 2500 µm. Insitec Dry can be configured to suit practically every dry particulate process, delivering real-time monitoring and control 24/7, with options for:
- Dust zoned hazardous environments
- Gas or dust zoned hazardous environments
- Mobile application
- Abrasive materials
- Pharmaceutical processes
Engineered to withstand the rigors of the process environment, Insitec Wet particle size analyzers use laser diffraction technology to measure particles in the size range 0.1 to 2500 µm in emulsions, suspensions and slurries. Insitec Wet can be configured to suit practically every wet particulate process, delivering real-time monitoring and control 24/7, with options for:
- Gas or dust zoned hazardous environments
- Fully automated concentration control
- Pharmaceutical processes
- Customized Configuration
- Partnered Solutions
Engineered to withstand the rigors of the process environment, Insitec Spray uses laser diffraction technology to measure droplets and dry particles from 0.1 µm to 2500 µm. Capable of measuring even highly concentrated sprays and aerosols, Insitec Spray delivers real-time monitoring and control, 24/7. Flexible configuration simplifies installation on the process with options for:
- Fully customized configuration
- Powder streams
- Pharmaceutical processes
Key Features
- Base model hardware manufactured to GAMP5 standards and compatible with CIP/SIP requirements to meet specific manufacturing specifications
- Easy to use software and fully automated operation to minimize training requirements and release operator time
- Integration with existing control platforms to simplify development of automated control protocols
- High reliability of >95% with little downtime, minimal maintenance and maximum ROI
Insitec: on-line Particle Size Analysis for Automated Milling Control
This video shows how Malvern Instruments Insitec particle size analyzer is used to control and automate a milling process. Real-time measurement of particle size distribution (PSD) is used as a feedback for controlling raw material feed rate.
Key Industries
- Automotive
- Biopharmaceutical and Biotechnology
- Chemical
- Environmental
- Machinery & Manufacturing
- Mining & Minerals
- Pharmaceutical
Brand
Malvern Panalytical was formed by the merger of Malvern Instruments Limited and PANalytical B.V. on 1st January 2017, has headquarters in both Almelo (the Netherlands), and in Malvern (UK), and employs over 2,000 people worldwide. The combined entity is a strong player and innovator in the materials characterization market and will leverage the strengths of the individual companies in their end markets, ranging from building materials to pharmaceuticals and from metals and mining to nanomaterials.